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High Performance and Low Pressure Drop Ceramic Corrugated Plate Packing

Ceramic corrugated packing is a new type of structured packing composed of many identical geometric packing units. Thanks to the unique structure of ceramic, it has excellent hydrophilic properties, which allows the formation of an extremely thin liquid film on its surface. The turbulent flow of the liquid film and the inclined and tortuous gas flow channels not only promote gas flow without obstructing it, enabling the ceramic packing to be comparable to metal packing, but also possess corrosion and high-temperature resistance properties that metal packing cannot match. 

    Ceramic corrugated packing is a new type of structured packing composed of many identical geometric packing units. Thanks to the unique structure of ceramic, it has excellent hydrophilic properties, which allows the formation of an extremely thin liquid film on its surface. The turbulent flow of the liquid film and the inclined and tortuous gas flow channels not only promote gas flow without obstructing it, enabling the ceramic packing to be comparable to metal packing, but also possess corrosion and high-temperature resistance properties that metal packing cannot match. 

    The surface structure has good wettability, which can accelerate liquid flow and minimize the liquid hold-up of the packing, thereby reducing the risks of overheating, polymerization, and coking. Ceramic corrugated packing consists of many similarly designed corrugated plates. When these corrugated plates are placed in parallel within a cylindrical tower, they are referred to as corrugated tower packing. This is a highly efficient packing, with a separation efficiency several times that of packed columns with the same void fraction. Compared with random tower packing, it offers lower pressure drop, larger operating flexibility, minimal scale-up effect, and maximum liquid handling capacity. 

    Main Features of Ceramic Orifice Corrugated Packing: It has a high and uniform void fraction and a large specific surface area, which can effectively intercept dust, fine particle impurities, heavy metals, and other solid particulate impurities from various feedstock gas-liquid mixtures. 

    Application Scope of Ceramic Orifice Corrugated Packing: Currently, it is widely used in oil refining, petrochemical, fine chemical, natural gas industries, environmental protection, chlor-alkali chemical industry, and other fields. 

    Product Parameters

    Parameter Name

    Specification

    Remarks

    Material

    Cordierite, Mullite, Silicon Carbide, Aluminum Titanate

    Customizable according to working conditions

    Corrugation Angle

    30°, 45°, 60°

    Optimized for low pressure drop and high efficiency

    Void Fraction

    70%-90%

    Uniform distribution, low flow resistance

    Specific Surface Area

    100-500 m²/m³

    Adjustable based on corrugation size

    Operating Temperature Range

    -50℃ to 1200℃

    Depends on material type

    Pressure Drop

    0.1-0.5 kPa/m

    Under normal operating conditions

    Separation Efficiency

    2-5 theoretical plates per meter

    Higher than traditional random packing

    Plate Thickness

    0.3-1.0 mm

    Ensures strength and light weight

    Tower Diameter Adaptation

    50 mm-10000 mm

    Suitable for both laboratory and industrial towers

    Corrosion Resistance

    Resistant to strong acid, strong alkali, and organic solvents

    Except for hydrofluoric acid (HF)



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