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Factory Price Scrubber Random Tower Packing Ceramic Pall Ring for Drying and Dehydration in Chemical Industry

Ceramic Pall ring packing has open areas accounting for approximately 30% of the total ring wall area. This design allows gas and liquid in the packed tower to pass freely through the window openings, improving gas-liquid distribution and fully utilizing the inner surface of the ring.

    Ceramic Pall ring packing has open areas accounting for approximately 30% of the total ring wall area. This design allows gas and liquid in the packed tower to pass freely through the window openings, improving gas-liquid distribution and fully utilizing the inner surface of the ring.

    Ceramic Pall ring packing features excellent acid resistance and heat resistance. It can resist corrosion from various inorganic acids, organic acids and organic solvents except hydrofluoric acid, and can be used in various high-temperature applications, giving it a very wide range of applications. Our ceramic Pall ring packing has been used in drying towers, absorption towers, cooling towers, scrubbing towers and regeneration towers in the chemical, metallurgical, gas and environmental protection industries. Our customers for ceramic Pall ring packing include major petrochemical enterprises such as Sinopec and CNPC.

    This product is an open-ring packing developed on the basis of ceramic Raschig rings, with equal height and diameter. Each layer of window openings has 5 tongues, each bending inward toward the center of the ring. The upper and lower layers of window openings are staggered in opposite positions. Generally, the open area accounts for about 30% of the total ring wall area. This structure of ceramic Pall rings improves gas-liquid distribution, makes full use of the inner surface of the ring, and allows gas and liquid in the packed tower to pass freely through the window openings.

    Ceramic Pall rings have the advantages of large flow capacity, low resistance, high separation efficiency and wide operating flexibility.Under the same pressure drop, the processing capacity can be more than 50% higher than that of Raschig rings.At the same processing capacity, the pressure drop can be reduced by half, and the mass transfer efficiency can be increased by about 20%.

    Compared with Raschig rings, this packing features higher capacity, lower resistance and greater operating flexibility.Under normal conditions, the processing capacity can be 50%–100% higher than Raschig rings at the same pressure drop.At the same throughput, the pressure drop is 50%–70% lower than Raschig rings, and the required tower height can also be reduced.Using Pall rings can save 20%–40% of the packing volume compared with Raschig rings.

    Item

    Standard Specification

    Customizable Range

    Remarks (Suitable for Drying & Dehydration)

    Product Name

    Ceramic Pall Ring, Scrubber Random Tower Packing

    Customizable according to customer needs

    Specialized for drying and dehydration in chemical industry scrubbers

    Main Material

    Cordierite, Mullite, Alumina (Al₂O₃)

    Ceramic composite materials

    Alumina for high temperature resistance; Cordierite for low thermal expansion, suitable for high-temperature drying

    Structure Type

    Open-ring random packing, equal height & diameter, inward-bent tongue leaves, staggered window holes

    Window hole size, tongue leaf quantity

    Open area ≈30% of total ring wall area, optimized for gas-liquid circulation in drying/dehydration

    Nominal Diameter (mm)

    Φ16, Φ25, Φ38, Φ50, Φ76, Φ100

    Φ8-Φ150

    Φ16-Φ50 for fine drying; Φ76-Φ100 for large-flux dehydration

    Height × Diameter (mm)

    16×16, 25×25, 38×38, 50×50, 76×76, 100×100

    Customizable (equal height & diameter)

    Size deviation ≤±1mm to ensure uniform packing density

    Specific Surface Area (m²/m³)

    Φ16:274; Φ25:213; Φ38:151; Φ50:105; Φ76:72; Φ100:54

    50-300 m²/m³

    Higher specific surface area for better drying/dehydration efficiency

    Porosity (%)

    Φ16:78; Φ25:80; Φ38:82; Φ50:85; Φ76:88; Φ100:90

    75-92%

    High porosity reduces pressure drop, facilitates gas circulation in drying processes

    Bulk Density (kg/m³)

    Φ16:750-780; Φ25:680-720; Φ38:620-650; Φ50:580-610; Φ76:520-550; Φ100:480-510

    450-800 kg/m³

    Lower density reduces tower load, suitable for long-term operation

    Operating Temperature (℃)

    Long-term: -50~800; Short-term: Up to 1000

    Up to 1200℃ (special material)

     

     

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